INDUSTRIAL DATA ACQUISITION & CONDITION MONITORING
Machine data. Maintenance insight.
Yanshu’s predictive-maintenance gateway introduction brings equipment data acquisition, monitoring and analysis into one conversation. Start with the controller, the signals and the conditions at your site.
Equipment compatibility, electrical ratings, software scope and acceptance criteria are confirmed for each project. Analysis supports human-reviewed maintenance decisions.
Hardware variant, electrical ratings and included software are confirmed separately.
CONNECTION DIRECTIONEthernet-based acquisition
HARDWARECompact, fanless design
ANALYSIS DIRECTIONCondition & trend monitoring
01 / FROM SIGNALS TO A REVIEWABLE DECISION
An acquisition path. Not a black box.
A conceptual workflow for discussion. The actual network, data path and software architecture are defined for each site.
01
Equipment & signals
Controller data and agreed sensor signals
02
Gateway acquisition
Confirmed interfaces, access and sampling
03
Monitoring & analysis
Thresholds, indicators and trends
04
Human-reviewed action
Review evidence before maintenance decisions
EASIER CONNECTION, WITH CONDITIONS
Start at the equipment interface.
Discuss Ethernet-based equipment data collection, including controller options, licensing, access permissions and gateway configuration. The integration approach is confirmed for the exact equipment and site.
ACQUISITION & PROCESSING
Define the performance boundary.
Acquisition and processing are described together. Required sampling, timestamp quality, bandwidth, packet handling and network impact must be assessed. This page does not promise zero latency or zero packet loss.
02 / EQUIPMENT FAMILIES IN THE BROCHURE
Begin with the exact machine.
These are equipment examples mentioned in the supplied material, not a tested compatibility matrix or endorsement by the named brands.
Application area
Equipment examples
Confirm for your project
Body shop & joining
KUKA, ABB, Rokae · SCA · Bosch · Tucker
Robot / joining controller model, options and data access
Machining
FANUC · Siemens 828 / 840D / 810D · Rexroth
Exact CNC version, firmware and licensed interface
Grinding
AE4000
Signal source, data format and sampling needs
PLC
Siemens · AB
Controller family, available interface and allowed tags
Servo & drives
Siemens · SEW · 西伯麦亚 (name as supplied)
Drive model, interface and accessible operating data
SIGNAL CATEGORIES MENTIONED
VibrationTemperatureNoiseVoltageCurrent
Signal categories do not imply built-in sensors, direct analog inputs or a confirmed sample rate. Sensor hardware, signal conditioning and acquisition paths must be defined separately.
03 / CONDITION MONITORING & ANALYSIS
Make the data useful.
Select monitoring functions around the available signals, operating baseline and validated acquisition quality.
01 / THRESHOLD
Threshold monitoring
Review measured values against agreed operating limits.
02 / HEALTH
Health indicators
Define equipment indicators and a usable reference baseline.
03 / ENVELOPE
Envelope analysis
Assess feasibility against waveform quality and sampling conditions.
04 / TREND
Trend analysis
Observe changes over time and review deviations in context.
Hardware version, software, price and delivery to confirm
TURN THE INTRODUCTION INTO A PROJECT BRIEF
Tell us what your equipment can expose.
Share controller and firmware versions, accessible interfaces, required signals, sampling needs, network policies, quantity and destination. Do not send network passwords or confidential production data.
